iMac Intel: MacOS Sequoia and Sonoma cannot coexist ?

Greetings everyone. 

I have a problem that I can't solve despite many attempts. 

Specifically:

iMac Retina 5K 27" 2020 i7 3.8GHz 

Memory 40GB 

Internal SSD 512GB with Mac OS Sonoma 14.7.8 

External SSD OWC Envoy Pro FX TB3 1TB with Mac OS Sequoia 15.6.1


Since the iMac has the Apple T2 Security Chip, I have set Medium Security with the Startup Security Utility and 'Allow booting from external or removable media'.


I usually use Sonoma as in my opinion it's more stable than Sequoia.

However, when a new version of Sequoia is released, I boot from the external disk, perform the update, and verify that everything is okay.

My problem arises when I switch the startup disk back to Sonoma, as the internal disk with Sonoma always appears corrupted and shows the message "The version of macOS on the selected disk needs to be reinstalled".

In 'Recovery Mode' Disk Utility doesn't report any problems with the internal disk, but I can no longer boot from it.

If I only try to re-install Sonoma I get the error ’The operation couldn’t be completed. (com.apple.BuildInfo.preflight.error 21)’.

The only solution is to erase the internal SSD, reinstall MacOS Sonoma, and migrate from the backup that I do daily on a third SSD. A time loss of about 3 hours...


What could be the cause of this? System file corruption or firmware mismatch? Does anyone have the same problem? Is there a solution?


With older Macs, without the T2 Security Chip, I never had problems with previous MacOS versions.


Thank you in advance for an help

iMac 27″, macOS 14.7

Posted on Sep 10, 2025 02:22 AM

Reply
12 replies

Sep 10, 2025 09:20 AM in response to Deber

Deber wrote:

Since the iMac has the Apple T2 Security Chip, I have set Medium Security with the Startup Security Utility and 'Allow booting from external or removable media'.

It has been a while since I dual booted a T2 Mac with two versions of macOS......do you need to configure it with "Medium" security? I would leave this at the default (High) unless it is absolutely necessary to change it.


My problem arises when I switch the startup disk back to Sonoma, as the internal disk with Sonoma always appears corrupted and shows the message "The version of macOS on the selected disk needs to be reinstalled".

I don't recall ever seeing this error message on an Intel Mac although I have seen it numerous times on M-series Macs (rarely have a clue as to why though).


I'm thinking this may be more related to the M-series Mac's concept of ownership which may somehow been somewhat backported to the Intel Macs. Are the two operating systems using the same exact names for the macOS user accounts? And were they created in the same order so that they have the same UserIDs? The T2 security chip some how retains or associates these and I can see having two operating systems (could both be Sonoma even) could get the T2 security chip confused. I've seen the T2 security chip get confused with just a single OS with multiple user accounts.


Perhaps try performing a DFU Firmware Revive which theoretically should not affect any data on the internal SSD. However this will likely reset the firmware security settings, so you will need to use the Startup Security Utility again in order to boot from your external drive again. Unfortunately the DFU Firmware Restore does require access to another Mac currently running macOS 15.x Sequoia (once macOS 26 Tahoe is released, that will be the OS requirement for the host Mac for this procedure). Or better yet perform the DFU Firmware Restore which will also reset the internal SSD as well since you are performing a clean install of macOS daily anyway (make sure you can boot into Internet Recovery Mode since there is no USB booting until you reinstall macOS to the internal SSD through Internet Recovery Mode).

How to revive or restore Mac firmware - Apple Support


In 'Recovery Mode' Disk Utility doesn't report any problems with the internal disk, but I can no longer boot from it.

Don't trust the First Aid summary screen as it will lie about the results. You must manually review the First Aid log by clicking "Show Details".


If I only try to re-install Sonoma I get the error ’The operation couldn’t be completed. (com.apple.BuildInfo.preflight.error 21)’.

IIRC, I've seen a few other posts recently which have mentioned this or a very similar error message. Unfortunately no one else has ever provided such good details about what led up to that issue. I thought it very strange to see such an issue.



If I can find some time and a T2 laptop, I may try dual booting a T2 laptop with Sonoma & Sequoia to see if I can reproduce your issue. No promises though. You do have me curious which is a good motivator.


Sep 10, 2025 02:55 AM in response to Deber

It maybe? possible that the iBridge Firmware in the T2 Secure Enclave was updated when booting from Sequoia


Thusly the current issue ?


I did see a user who had upGraded to Beta Tahoe and later decided to back track to Sequoia


In their case, the Touch ID functionality ceased to work as expected


Secure Enclave Boot ROM

The Secure Enclave includes a dedicated Secure Enclave Boot ROM. Like the Application Processor Boot ROM, the Secure Enclave Boot ROM is immutable code that establishes the hardware root of trust for the Secure Enclave.

On system startup, iBoot assigns a dedicated region of memory to the Secure Enclave. Before using the memory, the Secure Enclave Boot ROM initializes the Memory Protection Engine to provide cryptographic protection of the Secure Enclave protected memory.

Sep 10, 2025 08:00 AM in response to Owl-53

Thank you Owl-53 for the replies; I tried both installing Sequoia from Recovery and with a download with Sonoma and installation on the external SSD, but in both cases I have problems with Sonoma OS on the internal SSD. The result is always the same: internal SSD with corrupted MacOS. 


I’m a Mac user since 1984, I have good technical knowledge of Macs, especially older generations, but I had never heard of 'Secure Enclave' before.


I believe my only solution is to upgrade everything to Sequoia, hoping that the same problems won't arise with Tahoe when it’s available.

On the contrary, I'll be back with my Mac SE/30 with System 7.1.1 without any problem :)


Thanks again

Sep 11, 2025 12:57 AM in response to HWTech

Thanks HWTech for the response and suggestions. 


Yes, after installing Sequoia on the external SSD I perform the migration always keeping the same administrator UserID and transferring data from Sonoma. No other accounts are present with Sonoma and Sequoia.


I'm familiar with the 'DFU Firmware Revive' procedure having read Apple's Technical note in the past. It's quite complicated, but unfortunately I can't try it since I only have an iMac 27" 2015 with macOS Monterey available at home. 


I'll try in a few days to upgrade the internal SSD from Sonoma to Sequoia; then soon I'll evaluate whether to buy a desktop Mac from the M series paired with an external 27" monitor. The current Intel iMac will be a gift for my son :) 


Thanks again

Sep 16, 2025 02:06 PM in response to Deber

Sorry for the delay, but I could not find my email notification for this thread which I had marked so I could access it again easily. After much persistence, I was able to find it again (I could not remember the issue exactly which made searching very difficult).


I do have a laptop I can use for testing, but must now find an external drive.


However, I did have an "Aha" moment about where I had seen this issue occur. I've seen this issue occur on M-series Macs when I go to select a default Startup Disk in System Settings. When I do that, some times the M-series Mac will reboot with your exact error. I suspect the issue is due to a pending macOS update that has been staged in an APFS snapshot, or that pending staged snapshot has somehow been corrupted. Every time I've seen this issue occur, there seems to be a staged update snapshot. I have tried to revert to the existing snapshot (or even choose the staged snapshot), but with all the new security features, this appears impossible although I did get one Mac to boot again for a single instance (I wish I had checked & installed any minor OS update patches). It has been very frustrating & annoying since I was only configuring the default Startup Disk because I had erased the NVRAM settings and wanted the user to have the Mac boot immediately to their SSD instead of wasting time searching for bootable volumes.


I hope to better assess the system next time prior to configuring the default Startup Disk option in System Settings so I may get more information about the issue.


Maybe make sure that macOS is fully patched by checking for new Software Updates prior to changing the default Startup Disk.


Are you actually going into System Settings and reconfiguring the default Startup Disk? Or are you Option Booting to access the other boot drive? I would say the latter should get around the issue if it is the same one I've seen with the M-series Macs. If the the other OS is "corrupted" when using the Option Boot screen, then something else must be going on (or most likely something else).


I'm checking out another possible option which could bypass the need to reconfigure the default Startup Disk with System Settings.

Sep 17, 2025 08:20 AM in response to HWTech

Hi HWTech,


no delay, no need to apologize. Using exclusively Sonoma, I haven't had any problems with the last update 14.8 and restart from the internal disk.


In the past, when Sequoia came out and then it was updated, I had the (bad???) habit of restarting the iMac with Option Booting to select this OS to update it. And furthermore, I performed the updates in Safe Mode, using the Shift key pressed at boot.


I don't use these methods anymore now, selecting the default Startup Disk in System Settings.


Anyway now, as soon as I have time, I've decided on the following procedure to do:


  • backup internal SSD Sonoma to external SSD with TM and to another external SSD with SuperDuper!
  • reset NVRAM. If there are still boot problems:
  • in Recovery and Disk Utility erase internal SSD and external OWC SSD
  • in Recovery reinstall Sonoma internally and configure it
  • in Internet Recovery reinstall Sequoia on external SSD and configure it
  • cross fingers hoping to have found a solution :)


Let's see what happens and I'll let you know. 


Thanks again for the support and help

Sep 17, 2025 09:34 AM in response to Deber

I have never seen such error message when doing multi-boot between MANY macOS versions on Intel Mac mini 2018 with T2 chip.


I always Option-boot so I get this selection for bootable test drives (OWC Envoy Pro mini which has bootable volumes for all macOS versions my Mac mini 2018 supports):



A minor issue is that Mojave has the following alert when it obviously does not yet know how to handle separate System and Data volumes or the "Update" volume (obviously the System snapshot?) in Catalina and later volumes:



So Mojave Desktop looks like this:



Catalina mounts only its own and Mojave Data volumes as well as those "Update" volumes and fails to mount later macOS volumes:



Catalina Disk Utility has the following error message when trying to mount those missing later macOS volumes:


iMac Intel: MacOS Sequoia and Sonoma cannot coexist ?

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